Great things from small things

Researchers from UCLA and the University of Connecticut have designed a new biofriendly energy storage system called a biological supercapacitor, which operates using charged particles, or ions, from fluids in the human body. The device is harmless to the body’s biological systems, and it could lead to longer-lasting cardiac pacemakers and other implantable medical devices.   The UCLA team was led by Richard Kaner, a distinguished professor of chemistry and biochemistry, and of materials science and engineering, and the Connecticut researchers were led by James Rusling, a professor of chemistry and cell biology.

A paper about their design was published this week in the journal Advanced Energy Materials.   Pacemakers — which help regulate abnormal heart rhythms — and other implantable devices have saved countless lives. But they’re powered by traditional batteries that eventually run out of power and must be replaced, meaning another painful surgery and the accompanying risk of infection. In addition, batteries contain toxic materials that could endanger the patient if they leak.

The researchers propose storing energy in those devices without a battery. The supercapacitor they invented charges using electrolytes from biological fluids like blood serum and urine, and it would work with another device called an energy harvester, which converts heat and motion from the human body into electricity — in much the same way that self-winding watches are powered by the wearer’s body movements. That electricity is then captured by the supercapacitor.   “Combining energy harvesters with supercapacitors can provide endless power for lifelong implantable devices that may never need to be replaced,” said Maher El-Kady, a UCLA postdoctoral researcher and a co-author of the study.

Modern pacemakers are typically about 6 to 8 millimeters thick, and about the same diameter as a 50-cent coin; about half of that space is usually occupied by the battery. The new supercapacitor is only 1 micrometer thick — much smaller than the thickness of a human hair — meaning that it could improve implantable devices’ energy efficiency. It also can maintain its performance for a long time, bend and twist inside the body without any mechanical damage, and store more charge than the energy lithium film batteries of comparable size that are currently used in pacemakers.   “Unlike batteries that use chemical reactions that involve toxic chemicals and electrolytes to store energy, this new class of biosupercapacitors stores energy by utilizing readily available ions, or charged molecules, from the blood serum,” said Islam Mosa, a Connecticut graduate student and first author of the study.

The new biosupercapacitor comprises a carbon nanomaterial called graphene layered with modified human proteins as an electrode, a conductor through which electricity from the energy harvester can enter or leave. The new platform could eventually also be used to develop next-generation implantable devices to speed up bone growth, promote healing or stimulate the brain, Kaner said.

Although supercapacitors have not yet been widely used in medical devices, the study shows that they may be viable for that purpose.   “In order to be effective, battery-free pacemakers must have supercapacitors that can capture, store and transport energy, and commercial supercapacitors are too slow to make it work,” El-Kady said. “Our research focused on custom-designing our supercapacitor to capture energy effectively, and finding a way to make it compatible with the human body.”   Among the paper’s other authors are the University of Connecticut’s Challa Kumar, Ashis Basu and Karteek Kadimisetty. The research was supported by the National Institute of Health’s National Institute of Biomedical Imaging and Bioengineering, the NIH’s National Institute of Environmental Health Sciences, and a National Science Foundation EAGER grant.   Source and top image: UCLA Engineering

“The solar energy business has been trying to overcome … challenge for years. The cost of installing solar panels has fallen dramatically but storing the energy produced for later use has been problematic.”

Solar Crash I solar-and-wind-energy“In a single hour, the amount of power from the sun that strikes the Earth is more than the entire world consumes in an year.” To put that in numbers, from the US Department of Energy  Each hour 430 quintillion Joules of energy from the sun hits the Earth. That’s 430 with 18 zeroes after it! In comparison, the total amount of energy that all humans use in a year is 410 quintillion JoulesFor context, the average American home used 39 billion Joules of electricity in 2013.

HOME SOLAR-master675Read About: What are the Most Efficient Solar Panels on the Market?


Clearly, we have in our sun “a source of unlimited renewable energy”. But how can we best harness this resource? How can we convert and  “store” this energy resource on for sun-less days or at night time … when we also have energy needs?

Now therein lies the challenge!

Would you buy a smartphone that only worked when the sun was shining? Probably not. What it if was only half the cost of your current model: surely an upgrade would be tempting? No, thought not.

The solar energy business has been trying to overcome a similar challenge for years. The cost of installing solar panels has fallen dramatically but storing the energy produced for later use has been problematic.

Now scientists in Sweden have found a new way to store solar energy in chemical liquids. Although still in an early phase, with niche applications, the discovery has the potential to make solar power more practical and widespread.

Until now, solar energy storage has relied on batteries, which have improved in recent years. However, they are still bulky and expensive, and they degrade over time.

Image: Energy and Environmental Science

Trap and release solar power on demand

A research team from Chalmers University of Technology in Gothenburg made a prototype hybrid device with two parts. It’s made from silica and quartz with tiny fluid channels cut into both sections.

The top part is filled with a liquid that stores solar energy in the chemical bonds of a molecule. This method of storing solar energy remains stable for several months. The energy can be released as heat whenever it is required.

The lower section of the device uses sunlight to heat water which can be used immediately. This combination of storage and water heating means that over 80% of incoming sunlight is converted into usable energy.

Suddenly, solar power looks a lot more practical. Compared to traditional battery storage, the new system is more compact and should prove relatively inexpensive, according to the researchers. The technology is in the early stages of development and may not be ready for domestic and business use for some time.

From the lab to off-grid power stations or satellites?

The researchers wrote in the journal Energy & Environmental Science: “This energy can be transported, and delivered in very precise amounts with high reliability(…) As is the case with any new technology, initial applications will be in niches where [molecular storage] offers unique technical properties and where cost-per-joule is of lesser importance.”

A view of solar panels, set up on what will be the biggest integrated solar panel roof of the world, in a farm in Weinbourg, Eastern France February 12, 2009. Bright winter sun dissolves a blanket of snow on barn roofs to reveal a bold new sideline for farmer Jean-Luc Westphal: besides producing eggs and grains, he is to generate solar power for thousands of homes. Picture taken February 12. To match feature FRANCE-FARMER/SOLAR REUTERS/Vincent Kessler (FRANCE) - RTXC0A6 Image: REUTERS: Kessler

The team now plans to test the real-world performance of the technology and estimate how much it will cost. Initially, the device could be used in off-grid power stations, extreme environments, and satellite thermal control systems.

Editor’s Note: As Solomon wrote in  Ecclesiastes 1:9:What has been will be again, what has been done will be done again; there is nothing new under the sun.”

Storing Solar Energy chemically and converting ‘waste heat’ has and is the subject of many research and implementation Projects around the globe. Will this method prove to be “the one?” This writer (IMHO) sees limited application, but not a broadly accepted and integrated solution.

Solar Energy to Hydrogen Fuel

So where does that leave us? We have been following the efforts of a number of Researchers/ Universities who are exploring and developing “Sunlight to Hydrogen Fuel” technologies to harness the enormous and almost inexhaustible energy source power-house … our sun! What do you think? Please leave us your Comments and we will share the results with our readers!

Read More

We have written and posted extensively about ‘Solar to Hydrogen Renewable Energy’ – here are some of our previous Posts:

Sunlight to hydrogen fuel 10-scientistsusScientists using sunlight, water to produce renewable hydrogen power

Rice logo_rice3Solar-Powered Hydrogen Fuel Cells

Researchers at Rice University are on to a relatively simple, low-cost way to pry hydrogen loose from water, using the sun as an energy source. The new system involves channeling high-energy “hot” electrons into a useful purpose before they get a chance to cool down. If the research progresses, that’s great news for the hydrogen […]

HyperSolar 16002743_1389245094451149_1664722947660779785_nHyperSolar reaches new milestone in commercial hydrogen fuel production

HyperSolar has achieved a major milestone with its hybrid technology HyperSolar, a company that specializes in combining hydrogen fuel cells with solar energy, has reached a significant milestone in terms of hydrogen production. The company harnesses the power of the sun in order to generate the electrical power needed to produce hydrogen fuel. This is […]

riceresearch-solar-water-split-090415 (1)Rice University Research Team Demonstrates Solar Water-Splitting Technology: Renewable Solar Energy + Clean – Low Cost Hydrogen Fuel

Rice University researchers have demonstrated an efficient new way to capture the energy from sunlight and convert it into clean, renewable energy by splitting water molecules. The technology, which is described online in the American Chemical Society journal Nano Letters, relies on a configuration of light-activated gold nanoparticles that harvest sunlight and transfer solar energy […]

NREL I downloadNREL Establishes World Record for Solar Hydrogen Production

NREL researchers Myles Steiner (left), John Turner, Todd Deutsch and James Young stand in front of an atmospheric pressure MDCVD reactor used to grow crystalline semiconductor structures. They are co-authors of the paper “Direct Solar-to-Hydrogen Conversion via Inverted Metamorphic Multijunction Semiconductor Architectures” published in Nature Energy. Photo by Dennis Schroeder.   Scientists at the U.S. […]

NREL CSM Solar Hydro img_0095NREL & Colorado School of Mines Researchers Capture Excess Photon Energy to Produce Solar Fuels

Photo shows a lead sulfide quantum dot solar cell. A lead sulfide quantum dot solar cell developed by researchers at NREL. Photo by Dennis Schroeder.

Scientists at the U.S. Department of Energy’s National Renewable Energy Laboratory (NREL) have developed a proof-of-principle photo-electro-chemical cell capable of capturing excess photon energy normally lost to generating heat. Using quantum […]

MIT 1-implantable-film-MIT

MIT professor Paula Hammond (right) and Bryan Hsu PhD’ 14 have developed a nanoscale film that can be used to deliver medication, either directly through injections, or by coating implantable medical devices. Photo: Dominick Reuter

Nanoscale, biodegradable drug-delivery method could provide a year or more of steady doses.

About one in four older adults suffers from chronic pain. Many of those people take medication, usually as pills. But this is not an ideal way of treating pain: Patients must take medicine frequently, and can suffer side effects, since the contents of pills spread through the bloodstream to the whole body.

Now researchers at MIT have refined a technique that could enable pain medication and other drugs to be released directly to specific parts of the body — and in steady doses over a period of up to 14 months.  The method uses biodegradable, nanoscale “thin films” laden with drug molecules that are absorbed into the body in an incremental process.

“It’s been hard to develop something that releases [medication] for more than a couple of months,” says Paula Hammond, the David H. Koch Professor in Engineering at MIT, and a co-author of a new paper on the advance. “Now we’re looking at a way of creating an extremely thin film or coating that’s very dense with a drug, and yet releases at a constant rate for very long time periods.”

In the paper, published today in the Proceedings of the National Academy of Sciences, the researchers describe the method used in the new drug-delivery system, which significantly exceeds the release duration achieved by most commercial controlled-release biodegradable films.

“You can potentially implant it and release the drug for more than a year without having to go in and do anything about it,” says Bryan Hsu PhD ’14, who helped develop the project as a doctoral student in Hammond’s lab. “You don’t have to go recover it. Normally to get long-term drug release, you need a reservoir or device, something that can hold back the drug. And it’s typically nondegradable. It will release slowly, but it will either sit there and you have this foreign object retained in the body, or you have to go recover it.”

Layer by layer

The paper was co-authored by Hsu, Myoung-Hwan Park of Shamyook University in South Korea, Samantha Hagerman ’14, and Hammond, whose lab is in the Koch Institute for Integrative Cancer Research at MIT.

The research project tackles a difficult problem in localized drug delivery: Any biodegradable mechanism intended to release a drug over a long time period must be sturdy enough to limit hydrolysis, a process by which the body’s water breaks down the bonds in a drug molecule. If too much hydrolysis occurs too quickly, the drug will not remain intact for long periods in the body. Yet the drug-release mechanism needs to be designed such that a drug molecule does, in fact, decompose in steady increments.

To address this, the researchers developed what they call a “layer-by-layer” technique, in which drug molecules are effectively attached to layers of thin-film coating. In this specific case, the researchers used diclofenac, a nonsteroidal anti-inflammatory drug that is often prescribed for osteoarthritis and other pain or inflammatory conditions. They then bound it to thin layers of poly-L-glutamatic acid, which consists of an amino acid the body reabsorbs, and two other organic compounds. The film can be applied onto degradable nanoparticles for injection into local sites or used to coat permanent devices, such as orthopedic implants.

In tests, the research team found that the diclofenac was steadily released over 14 months. Because the effectiveness of pain medication is subjective, they evaluated the efficacy of the method by seeing how well the diclofenac blocked the activity of cyclooxygenase (COX), an enzyme central to inflammation in the body.

“We found that it remains active after being released,” Hsu says, meaning that the new method does not damage the efficacy of the drug. Or, as the paper notes, the layer-by-layer method produced “substantial COX inhibition at a similar level” to pills.

The method also allows the researchers to adjust the quantity of the drug being delivered, essentially by adding more layers of the ultrathin coating.

A viable strategy for many drugs

Hammond and Hsu note that the technique could be used for other kinds of medication; an illness such as tuberculosis, for instance, requires at least six months of drug therapy.

“It’s not only viable for diclofenac,” Hsu says. “This strategy can be applied to a number of drugs.”

Indeed, other researchers who have looked at the paper say the potential medical versatility of the thin-film technique is of considerable interest.

“I find it really intriguing because it’s broadly applicable to a lot of systems,” says Kathryn Uhrich, a professor in the Department of Chemistry and Chemical Biology at Rutgers University, adding that the research is “really a nice piece of work.”

To be sure, in each case, researchers will have to figure out how best to bind the drug molecule in question to a biodegradable thin-film coating. The next steps for the researchers include studies to optimize these properties in different bodily environments and more tests, perhaps with medications for both chronic pain and inflammation.

A major motivation for the work, Hammond notes, is “the whole idea that we might be able to design something using these kinds of approaches that could create an [easier] lifestyle” for people with chronic pain and inflammation.

Hsu and Hammond were involved in all aspects of the project and wrote the paper, while Hagerman and Park helped perform the research, and Park helped analyze the data.

The research described in the paper was supported by funding from the U.S. Army and the U.S. Air Force.

It’s time for an update on graphene, that super material of the future! Scientists have come up with some new ways of making it that are easier and cheaper than ever before.

“Fascination with this material stems from its remarkable physical properties and the potential applications these properties offer for the future. Although scientists knew one atom thick, two-dimensional crystal graphene existed, no-one had worked out how to extract it from graphite.”



More ….

Charge Your Cell Phone In 5 Seconds

Supercapacitors: They’ll enable you to charge your cell phone in 5 seconds, or an electric car in about a minute. They’re cheap, biodegradable, never wear out and as Trace’ll tell you, could be powering your life sooner than you’d think.



Still More …

Scientists cook up material 200 times stronger than steel out of soybean oil

Soyben Graphene 8223748-16x9-large“Many production techniques involve the use of intense heat in a vacuum, and expensive ingredients like high-purity metals and explosive compressed gases. Now a team of Australian scientists has detailed how they turned cheap everyday ingredients into graphene under normal air conditions. They said the research, published today in the journal Nature Communications, may open up a new avenue for the low-cost synthesis of the highly sought-after material.” Click on the Link below to read more:

Scientists cook up material 200 times stronger than steel out of soybean oil

• HDIAC utilizes expertise and knowledge from government agencies, research institutions, laboratories, industry and academia on topics relevant to the DoD and other government entities to solve the government’s toughest scientific and technical problems

• Develop two State-of-the-Art Reports each year on a pressing topic related to the Defense community within HDIAC focus areasMilitary Nano IV 0

• Manipulation of matter on a scale of 1 to 100 nanometers (nm) in at least one dimension to create new structures and materials

• The modification of surfaces is fundamental to engineering and technological innovation, because almost everything about a product or device can be affected by its surface functionality and interaction with the environment.




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The way energy is produced, distributed and consumed around the world is undergoing fundamental change of almost unprecedented proportions. This is commonly referred to as the “energy transition”. (watch the video)


The Global Energy Architecture Performance Index 2017 (EAPI), tackles elements of this transition in its fifth annual edition, as do the global Regulatory Indicators for Sustainable Energy (RISE) released by the World Bank a month earlier. Of specific interest to this essay are the underlying issues of governance and regulation and their relationship to progress towards sustainable and secure energy systems. In UN development terms, this focus helps us consider the links between Sustainable Development Goal (SDG) 7, which addresses energy, and SDG 16, which is about peace and justice.

Researchers have developed a rubber-like fiber, shown here, that can flex and stretch while simultaneously delivering both optical impulses, for optoelectronic stimulation, and electrical connections, for stimulation and monitoring. Image: Chi (Alice) Lu and Seongjun Park

Rubbery, multifunctional fibers could be used to study spinal cord neurons and potentially restore function.

Implantable fibers have been an enormous boon to brain research, allowing scientists to stimulate specific targets in the brain and monitor electrical responses. But similar studies in the nerves of the spinal cord, which might ultimately lead to treatments to alleviate spinal cord injuries, have been more difficult to carry out.

That’s because the spine flexes and stretches as the body moves, and the relatively stiff, brittle fibers used today could damage the delicate spinal cord tissue.

Now, researchers have developed a rubber-like fiber that can flex and stretch while simultaneously delivering both optical impulses, for optoelectronic stimulation, and electrical connections, for stimulation and monitoring. The new fibers are described in a paper in the journal Science Advances, by MIT graduate students Chi (Alice) Lu and Seongjun Park, Professor Polina Anikeeva, and eight others at MIT, the University of Washington, and Oxford University.

“I wanted to create a multimodal interface with mechanical properties compatible with tissues, for neural stimulation and recording,” as a tool for better understanding spinal cord functions, says Lu. But it was essential for the device to be stretchable, because “the spinal cord is not only bending but also stretching during movement.” The obvious choice would be some kind of elastomer, a rubber-like compound, but most of these materials are not adaptable to the process of fiber drawing, which turns a relatively large bundle of materials into a thread that can be narrower than a hair.

The spinal cord “undergoes stretches of about 12 percent during normal movement,” says Anikeeva, who is the Class of 1942 Career Development Professor in the Department of Materials Science and Engineering. “You don’t even need to get into a ‘downward dog’ [yoga position] to have such changes.” So finding a material that can match that degree of stretchiness could potentially make a big difference to research. “The goal was to mimic the stretchiness and softness and flexibility of the spinal cord,” she says. “You can match the stretchiness with a rubber. But drawing rubber is difficult — most of them just melt,” she says.

“Eventually, we’d like to be able to use something like this to combat spinal cord injury. But first, we have to have biocompatibility and to be able to withstand the stresses in the spinal cord without causing any damage,” she says.










The fibers are not only stretchable but also very flexible. “They’re so floppy, you could use them to do sutures, and do light delivery at the same time,” professor Polina Anikeeva says. (Video: Chi (Alice) Lu and Seongjun Park)

The team combined a newly developed transparent elastomer, which could act as a waveguide for optical signals, and a coating formed of a mesh of silver nanowires, producing a conductive layer for the electrical signals. To process the transparent elastomer, the material was embedded in a polymer cladding that enabled it to be drawn into a fiber that proved to be highly stretchable as well as flexible, Lu says. The cladding is dissolved away after the drawing process.

After the entire fabrication process, what’s left is the transparent fiber with electrically conductive, stretchy nanowire coatings. “It’s really just a piece of rubber, but conductive,” Anikeeva says. The fiber can stretch by at least 20 to 30 percent without affecting its properties, she says.

The fibers are not only stretchable but also very flexible. “They’re so floppy, you could use them to do sutures and deliver light  at the same time,” she says.

“We’re the first to develop something that enables simultaneous electrical recording and optical stimulation in the spinal cords of freely moving mice,” Lu says. “So we hope our work opens up new avenues for neuroscience research.” Scientists doing research on spinal cord injuries or disease usually must use larger animals in their studies, because the larger nerve fibers can withstand the more rigid wires used for stimulus and recording. While mice are generally much easier to study and available in many genetically modified strains, there was previously no technology that allowed them to be used for this type of research, she says.

“There are many different types of cells in the spinal cord, and we don’t know how the different types respond to recovery, or lack of recovery, after an injury,” she says. These new fibers, the researchers hope, could help to fill in some of those blanks.

The team included Alexander Derry, Chong Hou, Siyuan Rao, Jeewoo Kang, and professor Yoel Fink at MIT; Tom Richner and professor Chet Mortiz at the University of Washington; and Imogen Brown at Oxford University. The research was supported by the National Science Foundation, the National Institute of Neurological Disorders and Stroke, the U.S. Army Research Laboratory, and the U.S. Army Research Office through the Institute for Soldier Nanotechnologies at MIT.

A graphene membrane. Credit: The University of Manchester


“By 2025 the UN expects that 14% of the world’s population will encounter water scarcity.”

Graphene-oxide membranes have attracted considerable attention as promising candidates for new filtration technologies. Now the much sought-after development of making membranes capable of sieving common salts has been achieved.

New research demonstrates the real-world potential of providing for millions of people who struggle to access adequate clean water sources.

The new findings from a group of scientists at The University of Manchester were published today in the journal Nature Nanotechnology. Previously graphene-oxide membranes have shown exciting potential for gas separation and water filtration.

Graphene-oxide membranes developed at the National Graphene Institute have already demonstrated the potential of filtering out small nanoparticles, organic molecules, and even large salts. Until now, however, they couldn’t be used for sieving common salts used in technologies, which require even smaller sieves.

Previous research at The University of Manchester found that if immersed in water, graphene-oxide membranes become slightly swollen and smaller salts flow through the membrane along with water, but larger ions or molecules are blocked.

The Manchester-based group have now further developed these and found a strategy to avoid the swelling of the membrane when exposed to water. The in the membrane can be precisely controlled which can sieve common salts out of salty water and make it safe to drink.

As the effects of climate change continue to reduce modern city’s water supplies, wealthy modern countries are also investing in desalination technologies. Following the severe floods in California major wealthy cities are also looking increasingly to alternative water solutions.

WEF 2017 graphene-water-071115-rtrde3r1-628x330 (2)World Economic Forum: Can Graphene Make the World’s Water Clean?





When the common salts are dissolved in water, they always form a ‘shell’ of around the salts molecules. This allows the tiny capillaries of the graphene-oxide membranes to block the from flowing along with the water. Water molecules are able to pass through the membrane barrier and flow anomalously fast which is ideal for application of these membranes for desalination.

Professor Rahul Nair, at The University of Manchester said: “Realisation of scalable membranes with uniform pore size down to atomic scale is a significant step forward and will open new possibilities for improving the efficiency of desalination .

“This is the first clear-cut experiment in this regime. We also demonstrate that there are realistic possibilities to scale up the described approach and mass produce graphene-based membranes with required sieve sizes.”

Mr. Jijo Abraham and Dr. Vasu Siddeswara Kalangi were the joint-lead authors on the research paper: “The developed membranes are not only useful for desalination, but the atomic scale tunability of the pore size also opens new opportunity to fabricate membranes with on-demand filtration capable of filtering out ions according to their sizes.” said Mr. Abraham.

By 2025 the UN expects that 14% of the world’s population will encounter water scarcity. This technology has the potential to revolutionize water filtration across the world, in particular in countries which cannot afford large scale desalination plants.

It is hoped that graphene-oxide systems can be built on smaller scales making this technology accessible to countries which do not have the financial infrastructure to fund large plants without compromising the yield of fresh produced.

Explore further: Researchers develop hybrid nuclear desalination technique with improved efficiency

More information: Tunable sieving of ions using graphene oxide membranes, Nature Nanotechnology,

Published January 2017

As it turns out, Tesla, and its battery partner Panasonic, started production of cells for qualification at the plant in December, but today, it confirmed the start of “mass production” of the new battery cell, which will enable several of Tesla’s new products, including the Model 3.

The new cell is called ‘2170’ because it’s 21mm by 70mm. It’s thicker and taller than the previous cell that Tesla developed with Panasonic, which was in an ‘18650’ cell format.

Tesla CEO Elon Musk has been boasting about the new cell over the past few month. He said that it’s the “highest energy density cell in the world and also the cheapest”.

A battery that can be charged in seconds, has a large capacity and lasts ten to twelve years? Certainly, many have wanted such a thing. Now the FastStorageBW II project – which includes Fraunhofer – is working on making it a reality. Fraunhofer researchers are using pre-production to optimize large-scale production and ensure it follows the principles of Industrie 4.0 from the outset.

Imagine you’ve had a hectic day and then, to cap it all, you find that the battery of your electric vehicle is virtually empty. This means you’ll have to take a long break while it charges fully. It’s a completely different story with capacitors, which charge in seconds. However, they have a different drawback: they store very little energy.electric cars images

In the FastStorageBW II project, funded by the Baden-Württemberg Ministry of Economic Affairs, researchers from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA in Stuttgart, together with colleagues from the battery manufacturer VARTA AG and other partners, are developing a powerful hybrid storage system that combines the advantages of lithium-ion batteries and .

“The PowerCaps have a specific capacity as high as lead batteries, a long life of ten to twelve years, and charge in a matter of seconds like a supercapacitor,” explains Joachim Montnacher, Head of the Energy business unit at Fraunhofer IPA. What’s more, PowerCaps can operate at temperatures of up to 85 degree Celsius. They withstand a hundred times more charge cycles than conventional battery systems and retain their charge over several weeks without any significant losses due to self-discharge.

Elon+Musk+cVLpwWp3rxJmAlso Read About: Supercapacitor breakthrough suggests EVs could charge in seconds but with a trade-off

“Supercapacitors may be providing an alternative to electric-car batteries sooner than expected, according to a new research study. Currently, supercapacitors can charge and discharge rapidly over very large numbers of cycles, but their poor energy density per kilogram —- at just one twentieth of existing battery technology — means that they can’t compete with batteries in most applications. That’s about to change, say researchers from the University of Surrey and University of Bristol in conjunction with Augmented Optics.

Large-scale production with minimum risk

The Fraunhofer IPA researchers’ main concern is with manufacturing: to set up new battery production, it is essential to implement the relevant process knowledge in the best possible way.

After all, it costs millions of euros to build a complete manufacturing unit. “We make it possible for battery manufacturers to install an intermediate step – a small-scale production of sorts – between laboratory production and large-scale production,” says Montnacher. “This way, we can create ideal conditions for large-scale production, optimize processes and ensure production follows the principles of Industrie 4.0 from the outset. Because in the end, that will give companies a competitive advantage.” Another benefit is that this cuts the time it takes to ramp up production by more than 50 percent.

For this innovative small-scale production setup, researchers cleverly combine certain production sequences. However, not all systems are connected to each other – at least, as far as the hardware is concerned. More often, it is an employee that carries the batches from one machine to the next. Ultimately, it is about developing a comprehensive understanding of the process, not about producing the greatest number of in the shortest amount of time. For example, this means clarifying questions such as if the desired quality can be reproduced. The systems are designed as flexibly as possible so that they can be used for different production variations.

Making large-scale production compatible with Industrie 4.0

As far as software is concerned, the systems are thoroughly connected. Like process clusters, they are also equipped with numerous sensors, which show the clusters what data to capture for each of the process steps. They communicate with one another and store the results in a cloud. Researchers and entrepreneurs can then use this data to quickly analyze which factors influence the quality of the product – Does it have Industrie 4.0 capability? Were the right sensors selected? Do they deliver the desired data? Where are adjustments required?

Fraunhofer IPA is also applying its expertise beyond the area of production technology: The scientists are developing business models for the marketing of cells, they are analyzing resource availability, and they are optimizing the subsequent recycling of PowerCaps.

Explore further: Virtual twin controls production

Provided by: Fraunhofer-Gesellschaft

Watch a YouTube Video in ‘Next Generation’ Energy-Dense Si-Nanowire Batteries

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