26 Mar 2017
A battery that can be charged in seconds, has a large capacity and lasts ten to twelve years? Certainly, many have wanted such a thing. Now the FastStorageBW II project – which includes Fraunhofer – is working on making it a reality. Fraunhofer researchers are using pre-production to optimize large-scale production and ensure it follows the principles of Industrie 4.0 from the outset.
Imagine you’ve had a hectic day and then, to cap it all, you find that the battery of your electric vehicle is virtually empty. This means you’ll have to take a long break while it charges fully. It’s a completely different story with capacitors, which charge in seconds. However, they have a different drawback: they store very little energy.
In the FastStorageBW II project, funded by the Baden-Württemberg Ministry of Economic Affairs, researchers from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA in Stuttgart, together with colleagues from the battery manufacturer VARTA AG and other partners, are developing a powerful hybrid storage system that combines the advantages of lithium-ion batteries and supercapacitors.
“The PowerCaps have a specific capacity as high as lead batteries, a long life of ten to twelve years, and charge in a matter of seconds like a supercapacitor,” explains Joachim Montnacher, Head of the Energy business unit at Fraunhofer IPA. What’s more, PowerCaps can operate at temperatures of up to 85 degree Celsius. They withstand a hundred times more charge cycles than conventional battery systems and retain their charge over several weeks without any significant losses due to self-discharge.
“Supercapacitors may be providing an alternative to electric-car batteries sooner than expected, according to a new research study. Currently, supercapacitors can charge and discharge rapidly over very large numbers of cycles, but their poor energy density per kilogram —- at just one twentieth of existing battery technology — means that they can’t compete with batteries in most applications. That’s about to change, say researchers from the University of Surrey and University of Bristol in conjunction with Augmented Optics.
Large-scale production with minimum risk
The Fraunhofer IPA researchers’ main concern is with manufacturing: to set up new battery production, it is essential to implement the relevant process knowledge in the best possible way.
After all, it costs millions of euros to build a complete manufacturing unit. “We make it possible for battery manufacturers to install an intermediate step – a small-scale production of sorts – between laboratory production and large-scale production,” says Montnacher. “This way, we can create ideal conditions for large-scale production, optimize processes and ensure production follows the principles of Industrie 4.0 from the outset. Because in the end, that will give companies a competitive advantage.” Another benefit is that this cuts the time it takes to ramp up production by more than 50 percent.
For this innovative small-scale production setup, researchers cleverly combine certain production sequences. However, not all systems are connected to each other – at least, as far as the hardware is concerned. More often, it is an employee that carries the batches from one machine to the next. Ultimately, it is about developing a comprehensive understanding of the process, not about producing the greatest number of products in the shortest amount of time. For example, this means clarifying questions such as if the desired quality can be reproduced. The systems are designed as flexibly as possible so that they can be used for different production variations.
Making large-scale production compatible with Industrie 4.0
As far as software is concerned, the systems are thoroughly connected. Like process clusters, they are also equipped with numerous sensors, which show the clusters what data to capture for each of the process steps. They communicate with one another and store the results in a cloud. Researchers and entrepreneurs can then use this data to quickly analyze which factors influence the quality of the product – Does it have Industrie 4.0 capability? Were the right sensors selected? Do they deliver the desired data? Where are adjustments required?
Fraunhofer IPA is also applying its expertise beyond the area of production technology: The scientists are developing business models for the marketing of battery cells, they are analyzing resource availability, and they are optimizing the subsequent recycling of PowerCaps.
Explore further: Virtual twin controls production
A new company Tenka Energy, LLC ™ has been formed to exploit and commercialize the Next Generation Super-Capacitors and Batteries. The opportunity is based on Nanoporous-Nickel Flexible Thin-Form, Scalable Super Capacitors and Si-Nanowire Battery Technologies with Exclusive IP Licensing Rights from Rice University.
… Problem 1: Current capacitors and batteries being supplied to the relevant markets lack the sustainable power density, discharge and recharge cycle and warranty life. Combined with a weight/ size challenge and the lack of a ‘flexible form factor’, existing solutions lack the ability to scale and manufacture at Low Cost, to satisfy the identified industries’ need for solutions that provide commercial viability & performance.
Solution: For Marine & Drone Batteries – Medical Devices
- High Energy Density = 2X More Time on the Water; 2X Flight Time for Drones
- Simplified Manufacturing = Lower Costs
- Simple Electrode Architecture = Flex Form Factor (10X Energy Density Factor)
- Flexible Form = Dramatically Less Weight and Better Weight Distribution
- Easy to Scale Technology
To Read the Full Article Click on the Link Below:
28 Feb 2017
Technology I: University of Central Florida
Leaving your phone plugged in for hours could become a thing of the past, thanks to a new type of battery technology that charges in seconds and lasts for over a week.
Watch the Video
While it probably won’t be commercially available for a years, the researchers said it has the potential to be used in phones, wearables and electric vehicles.
“If they were to replace the batteries with these supercapacitors, you could charge your mobile phone in a few seconds and you wouldn’t need to charge it again for over a week,” said Nitin Choudhary, a UCF postdoctoral associate, who conducted much of the research, published in the academic journal ACS Nano.
How does it work?
Unlike conventional batteries, supercapacitors store electricity statically on their surface which means they can charge and deliver energy rapidly. But supercapacitors have a major shortcoming: they need large surface areas in order to hold lots of energy.
To overcome the problem, the researchers developed supercapacitors built with millions of nano-wires and shells made from two-dimensional materials only a few atoms thick, which allows for super-fast charging. Their prototype is only about the size of a fingernail.
“For small electronic devices, our materials are surpassing the conventional ones worldwide in terms of energy density, power density and cyclic stability,” Choudhary said.
Cyclic stability refers to how many times a battery can be charged, drained and recharged before it starts to degrade. For lithium-ion batteries, this is typically fewer than 1,500 times.
Supercapacitors with two-dimensional materials can be recharged a few thousand times. But the researchers say their prototype still works like new even after being recharged 30,000 times.
Those that use the new materials could be used in phones, tablets and other electronic devices, as well as electric vehicles. And because they’re flexible, it could mean a significant development for wearables.
Technology II: Rice University
Identified Key Markets and Commercial Applications
- Medical Devices and Wearable Electronics
- Drone/Marine Batteries and Power Banks
- Powered Smart Cards and Motor Cycle/ EV Batteries
- Sensors & Power Units for the iOT (Internet of Things) [Flexible Form, Energy Dense]
The Coming Power Needs of the iOT
- The IoT is populated with billions of tiny devices.
- They’re smart.
- They’re cheap.
- They’re mobile.
- They need to communicate.
- Their numbers growing at 20%-30%/Year.
The iOT is Hungry for POWER! All this demands supercapacitors that can pack a lot of affordable power in very small volumes …Ten times more than today’s best supercapacitors can provide.
Highly Scalable – Energy Dense – Flexible Form – Rapid Charge
Problem 1: Current capacitors and batteries being supplied to the relevant markets lack the sustainable power density, discharge and recharge cycle, warranty life combined with a ‘flexible form factor’ to scale and satisfy the identified industry need for commercial viability & performance.
Solution I: (Minimal Value Product) Tenka is currently providing full, functional Super Capacitor prototypes to an initial customer in the Digital Powered Smart Card industry and has received two (2) phased Contingent Purchase Orders during the First Year Operating Cycle for 120,000 Units and 1,200,000 Units respectively.
Solution II: For Drone/ Marine Batteries – Power Banks & Medical Devices
- Double the current ‘Time Aloft’ (1 hour+)
- Reduces operating costs
- Marine batteries – Less weight, longer life, flex form
- Provides Fast Recharging, Extended Life Warranty.
- Full -battery prototypes being developed
Small batteries will be produced first for Powered Digital Smart Cards (In addition to the MVP Super Caps) solving packaging before scaling up drone battery operations. Technical risks are mainly associated with packaging and scaling.
The Operational Plan is to take full advantage of the gained ‘know how’ (Trade Secrets and Processes) of scaling and packaging solutions developed for the Powered Digital Smart Card and the iOT, to facilitate the roll-out of these additional Application Opportunities. Leveraging gained knowledge from operations is projected to significantly increase margins and profitability. We will begin where the Economies of Scale and Entry Point make sense (cents)!
“We are building and Energy Storage Company starting Small & Growing Big!”
Watch the YouTube Video
07 Oct 2016
** Special to the Washington Post
The batteries that power our high-tech lifestyle are built using materials extracted in dirty, often life-threatening conditions.
If you have a cell phone, laptop, a hybrid car, or an electric vehicle, you may want to sit down. This may hurt.
You have probably heard of blood diamonds and conflict minerals. Maybe you’ve even read up a bit on how big consumer tech companies are trying (and, in some cases, being forced by governments) to sort out where the materials that go into their gadgets come from. But stories about “supply chains,” “globalization,” and “poor working conditions” can seem a world away, or just plain academic.
In a sweeping, heartbreaking series, the Washington Post is making sure it hits home.
Take the example of Yu Yuan, a farmer who lives near a graphite factory in northeastern China. In a video, he swipes at shimmering grime accumulated in his window sill and points at a barren cornfield.
The crops turn black with graphite dust he says, and don’t grow properly. He and his wife worry about the air they’re breathing and their water is undrinkable, polluted by chemicals dumped from the graphite plant. “There is nothing here once the factory is done damaging this place,” he says.
Workers in Lubumbashi, Democratic Republic of the Congo, tend to an oven that processes slag from the region’s cobalt and copper-rich ores.
Over two pieces so far, the Post has traced the path of first cobalt and then graphite as they make their way from mines to factories and ultimately into our hands as the cathodes and anodes, respectively, for lithium-ion batteries.
Each story is a remarkable blend of globe-spanning investigative journalism, business reporting, and an appeal to us to confront the consequences of owning the devices that power our high-tech lifestyles.
While graphite is mined and processed mostly in China, a huge amount of cobalt comes from mines in the Democratic Republic of the Congo, where “artisanal” miners sometimes dig through the floor of their own houses in search of ore. Mines collapse frequently. Injuries and death are commonplace.
Once extracted, the materials end up in Asia, where companies you’ve probably never heard of turn them into battery parts. The largest battery makers in the world, including Samsung SDI, LG Chem, and Panasonic, then purchase the components and turn them into batteries that go into phones, computers, and cars. (article continued below)
A “New Way” to Power Our World?
Read (Watch the YouTube Video Below) About a New Energy Storage Company ~ Making Energy Dense, Flexible Form, Rapid Charge/ Re-Charge Super Capacitors and Batteries for Medical Devices, Drone Batteries, Power Banks, Motorcycle and EV Batteries, developed from a Rice University Technology using ‘Nanoporous Nickle’ and ‘Si Nano Wires.
(article continued) Lithium batteries are prized for being light and having a high energy density compared to other battery chemistries. The modern smartphone would be difficult to imagine without a lithium battery as its power supply. They help power hybrid cars, and the small but fast-growing fleet of all-electric vehicles wouldn’t exist without them.
Interest in electric cars, in particular, is fueled by claims that the vehicles are clean and good for the environment. That may be true in the countries where they are mostly sold. But when we consider the bigger picture, the reality is something else altogether.
Read More: MIT Review – August 2016
Startups with novel chemistries tend to falter before they reach full production.
Earlier this year, Ellen Williams, the director of ARPA-E, the U.S. Department of Energy’s advanced research program for alternative energy, made headlines when she told the Guardiannewspaper that “We have reached some holy grails in batteries.”
Despite very promising results from the 75-odd energy-storage research projects that ARPA-E funds, however, the grail of compact, low-cost energy storage remains elusive.
A number of startups are closer to producing devices that are economical, safe, compact, and energy-dense enough to store energy at a cost of less than $100 a kilowatt-hour. Energy storage at that price would have a galvanic effect, overcoming the problem of powering a 24/7 grid with renewable energy that’s available only when the wind blows or the sun shines, and making electric vehicles lighter and less expensive.
But those batteries are not being commercialized at anywhere near the pace needed to hasten the shift from fossil fuels to renewables. Even Tesla CEO Elon Musk, hardly one to underplay the promise of new technology, has been forced to admit that, for now, the electric-car maker is engaged in a gradual slog of enhancements to its existing lithium-ion batteries, not a big leap forward.
In fact, many researchers believe energy storage will have to take an entirely new chemistry and new physical form, beyond the lithium-ion batteries that over the last decade have shoved aside competing technologies in consumer electronics, electric vehicles, and grid-scale storage systems. In May the DOE held a symposium entitled “Beyond Lithium-Ion.” The fact that it was the ninth annual edition of the event underscored the technological challenges of making that step.
Qichao Hu, the founder of SolidEnergy Systems, has developed a lithium-metal battery (which has a metallic anode, rather than the graphite material used for the anode in traditional lithium-ion batteries) that offers dramatically improved energy density over today’s devices (see“Better Lithium Batteries to Get a Test Flight”). The decade-long process of developing the new system highlighted one of the main hurdles in battery advancement: “In terms of moving from an idea to a product,” says Hu, “it’s hard for batteries, because when you improve one aspect, you compromise other aspects.”
Added to this is the fact that energy storage research has a multiplicity problem: there are so many technologies, from foam batteries to flow batteries to exotic chemistries, that no one clear winner is attracting most of the funding and research activity.
According to a recent analysis of more than $4 billion in investments in energy storage by Lux Research, startups developing “next-generation” batteries—i.e., beyond lithium-ion—averaged just $40 million in funding over eight years. Tesla’s investment in its Gigafactory, which will produce lithium-ion batteries, will total around $5 billion. That huge investment gap is hard to overcome.
“It will cost you $500 million to set up a small manufacturing line and do all the minutiae of research you need to do to make the product,” says Gerd Ceder, a professor of materials science at the University of California, Berkeley, who heads a research group investigating novel battery chemistries. Automakers, he points out, may test new battery systems for years before making a purchase decision. It’s hard to invest $500 million in manufacturing when your company has $5 million in funding a year.
Even if new battery makers manage to bring novel technologies to market, they face a dangerous period of ramping up production and finding buyers. Both Leyden Energy and A123 Systems failed after developing promising new systems, as their cash needs climbed and demand failed to meet expectations. Two other startups, Seeo and Sakti3, were acquired before they reached mass production and significant revenues, for prices below what their early-stage investors probably expected.
Meanwhile, the Big Three battery producers, Samsung, LG, and Panasonic, are less interested in new chemistries and radical departures in battery technology than they are in gradual improvements to their existing products. And innovative battery startups face one major problem they don’t like to mention: lithium-ion batteries, first developed in the late 1970s, keep getting better.
Read more: Why We Still Don’t Have Better Batteries The Washington Post
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Drones are used for various applications such as aero picturing, disaster recovery, and delivering. Despite attracting attention as a new growth area, the biggest problem of drones is its small battery capacity and limited flight time of less than an hour. A fuel cell developed by Prof. Gyeong Man Choi (Dept. of Materials Science and Engineering) and his research team at POSTECH can solve this problem.
Prof. Choi and his Ph.D. student Kun Joong Kim have developed a miniaturized solid oxide fuel cell (SOFC) to replace lithium-ion batteries in smartphones, laptops, drones, and other small electronic devices. Their results were published in the March edition of Scientific Reports, the sister journal of Nature.
Their achievement has been highly evaluated because it can be utilized, not only for a small fuel cell, but also for a large-capacity fuel cell that can be used for a vehicle.
The SOFC, referred to as a third-generation fuel cell, has been intensively studied since it has a simple structure and no problems with corrosion or loss of the electrolyte. This fuel cell converts hydrogen into electricity by oxygen-ion migration to fuel electrode through an oxide electrolyte. Typically, silicon has been used after lithography and etching as a supporting component of small oxide fuel cells. This design, however, has shown rapid degradation or poor durability due to thermal-expansion mismatch with the electrolyte, and thus, it cannot be used in actual devices that require fast On/Off.
The research team developed, for the first time in the world, a new technology that combines porous stainless steel, which is thermally and mechanically strong and highly stable to oxidation/reduction reactions, with thin-film electrolyte and electrodes of minimal heat capacity. Performance and durability were increased simultaneously. In addition, the fuel cells are made by a combination of tape casting-lamination-cofiring (TLC) techniques that are commercially viable for large scale SOFC.
The fuel cells exhibited a high power density of ~ 560 mW cm-2 at 550 oC. The research team expects this fuel cell may be suitable for portable electronic devices such as smartphones, laptops, and drones that require high power-density and quick on/off. They also expect to develop large and inexpensive fuel cells for a power source of next-generation automotive.
With this fuel cell, drones can fly more than one hour, and the team expects to have smartphones that charge only once a week.
This research was supported by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology.
03 Mar 2016
“Our climate change solution is two fold: To transform the greenhouse gas carbon dioxide into valuable products and to provide greenhouse gas emission-free alternatives to today’s industrial and transportation fossil fuel processes,” Stuart Licht, professor of chemistry at George Washington University
An interdisciplinary team of scientists has worked out a way to make electric vehicles that are not only carbon neutral, but carbon negative, capable of actually reducing the amount of atmospheric carbon dioxide as they operate. They have done so by demonstrating how the graphite electrodes used in the lithium-ion batteries that power electric automobiles can be replaced with carbon material recovered from the atmosphere.
The recipe for converting carbon dioxide gas into batteries is described in a paper published in the March 2 issue of the journal ACS Central Science (“Carbon Nanotubes Produced from Ambient Carbon Dioxide for Environmentally Sustainable Lithium-Ion and Sodium-Ion Battery Anodes”).
The Solar Thermal Electrochemical Process (STEP) converts atmospheric carbon dioxide into carbon nanotubes that can be used in advanced batteries. (Image: Julie Turner, Vanderbilt University)
“Our climate change solution is two fold: To transform the greenhouse gas carbon dioxide into valuable products and to provide greenhouse gas emission-free alternatives to today’s industrial and transportation fossil fuel processes,” Stuart Licht, professor of chemistry at George Washington University said.
“In addition to better batteries other applications for the carbon nanotubes include carbon composites for strong, lightweight construction materials, sports equipment and car, truck and airplane bodies.” The unusual pairing of carbon dioxide conversion and advanced battery technology is the result of a collaboration between Dr. Licht, and the laboratory of assistant professor of mechanical engineering Cary Pint at Vanderbilt University. Licht adapted the lab’s solar thermal electrochemical process (STEP) so that it produces carbon nanotubes from carbon dioxide and with Pint by incorporating them into both lithium-ion batteries like those used in electric vehicles and electronic devices and low-cost sodium-ion batteries under development for large-scale applications, such as the electric grid. In lithium-ion batteries, the nanotubes replace the carbon anode used in commercial batteries.
The team demonstrated that the carbon nanotubes gave a small boost to the performance, which was amplified when the battery was charged quickly. In sodium-ion batteries, the researchers found that small defects in the carbon, which can be tuned by STEP, can unlock stable storage performance over 3.5 times above that of sodium-ion batteries with graphite electrodes. Most importantly, both carbon-nanotube batteries were exposed to about 2.5 months of continuous charging and discharging and showed no sign of fatigue.
Published on Feb 25, 2016: Video interview with Cary Pint explaining this research.
Scientists from Vanderbilt and George Washington universities have worked out a way to make electric vehicles not just carbon neutral but carbon negative by demonstrating how the graphite electrodes used in the lithium-ion batteries can be replaced with carbon recovered from the atmosphere.
|“This trailblazing research has achieved yet another amazing milestone with the incorporation of the carbon nanotubes produced by Stuart Licht’s STEP reduction of carbon dioxide process into batteries for electric vehicles and large scale storage,” said Michael King, chair of GW’s Department of Chemistry. “We are thrilled by this translation of basic research into potentially useful consumer products while mitigating atmospheric carbon dioxide buildup. This is a win-win for everyone!”|
|The researchers estimate that with a battery cost of $325 per kWh (the average cost of lithium-ion batteries reported by the Department of Energy in 2013), a kilogram of carbon dioxide has a value of about $18 as a battery material – six times more than when it is converted to methanol – a number that only increases when moving from large batteries used in electric vehicles to the smaller batteries used in electronics.
And unlike methanol, combining batteries with solar cells provides renewable power with zero greenhouse emissions, which is needed to put an end to the current carbon cycle that threatens future global sustainability.
|Licht also proposes a modified flue system for combustion plants that incorporates this process could be self-sustaining, as exemplified by a new natural gas power plant with zero carbon dioxide emissions. That’s because the side product of the process is pure oxygen, which plants could then use for further combustion. The calculated total cost per metric tonne of CNTs would be much less expensive than current synthetic methods.|
|“This approach not only produces better batteries but it also establishes a value for carbon dioxide recovered from the atmosphere that is associated with the end-user battery cost unlike most efforts to reuse CO2 that are aimed at low-valued fuels, like methanol, that cannot justify the cost required to produce them,” said Pint.|
|Source: Vanderbilt University|
Genesis Nanotechnology, Inc. ~ “Great Things from Small Things”
13 Jan 2016
|While lithium-ion batteries have transformed our everyday lives, researchers are currently trying to find new chemistries that could offer even better energy possibilities. One of these chemistries, lithium-air, could promise greater energy density but has certain drawbacks as well.|
|Now, thanks to research at the U.S. Department of Energy’s (DOE’s) Argonne National Laboratory, one of those drawbacks may have been overcome (Nature, “A lithium–oxygen battery based on lithium superoxide”).|
|The lattice match between LiO2 and Ir3Li may be responsible for the LiO2 discharge product found for the Ir-rGO cathode material.|
|All previous work on lithium-air batteries showed the same phenomenon: the formation of lithium peroxide (Li2O2), a solid precipitate that clogged the pores of the electrode.|
|In a recent experiment, however, Argonne battery scientists Jun Lu, Larry Curtiss and Khalil Amine, along with American and Korean collaborators, were able to produce stable crystallized lithium superoxide (LiO2) instead of lithium peroxide during battery discharging. Unlike lithium peroxide, lithium superoxide can easily dissociate into lithium and oxygen, leading to high efficiency and good cycle life.|
|“This discovery really opens a pathway for the potential development of a new kind of battery,” Curtiss said. “Although a lot more research is needed, the cycle life of the battery is what we were looking for.”|
|The major advantage of a battery based on lithium superoxide, Curtiss and Amine explained, is that it allows, at least in theory, for the creation of a lithium-air battery that consists of what chemists call a “closed system.” Open systems require the consistent intake of extra oxygen from the environment, while closed systems do not — making them safer and more efficient.|
|“The stabilization of the superoxide phase could lead to developing a new closed battery system based on lithium superoxide, which has the potential of offering truly five times the energy density of lithium ion,” Amine said.|
|Curtiss and Lu attributed the growth of the lithium superoxide to the spacing of iridium atoms in the electrode used in the experiment. “It looks like iridium will serve as a good template for the growth of superoxide,” Curtiss said.|
|“However, this is just an intermediate step,” Lu added. “We have to learn how to design catalysts to understand exactly what’s involved in lithium-air batteries.”|
|Source: Argonne National Laboratory|
A team of researchers working in China has found a way to dramatically improve the energy storage capacity of supercapacitors—by doping carbon tubes with nitrogen. In their paper published in the journal Science, the team describes their process and how well the newly developed supercapacitors worked, and their goal of one day helping supercapacitors compete with batteries.
Like a battery, a capacitor is able to hold a charge, unlike a battery, however, it is able to be charged and discharged very quickly—the down side to capacitors is that they cannot hold nearly as much charge per kilogram as batteries. The work by the team in China is a step towards increasing the amount of charge that can be held by supercapacitors (capacitors that have much higher capacitance than standard capacitors—they generally employ carbon-based electrodes)—in this case, they report a threefold increase using their new method—noting also that that their supercapacitor was capable of storing 41 watt-hours per kilogram and could deliver 26 kilowatts per kilogram to a device.
The new supercapacitor was made by first forming a template made of tubes of silica. The team then covered the inside of the tubes with carbon using chemical vapor deposition and then etched away the silica, leaving just the carbon tubes, each approximately 4 to 6 nanometers in length. Then, the carbon tubes were doped with nitrogen atoms. Electrodes were made from the resulting material by pressing it in powder form into a graphene foam. The researchers report that the doping aided in chemical reactions within the supercapacitor without causing any changes to its electrical conductivity, which meant that it was still able to charge and discharge as quickly as conventional supercapcitors. The only difference was the dramatically increased storage capacity.
Because of the huge increase in storage capacity, the team believes they are on the path to building a supercapacitor able to compete directly with batteries, perhaps even lithium-ion batteries. They note that would mean being able to charge a phone in mere seconds. But before that can happen, the team is looking to industrialize their current new supercapacitor, to allow for its use in actual devices.
More information: T. Lin et al. Nitrogen-doped mesoporous carbon of extraordinary capacitance for electrochemical energy storage, Science (2015). DOI: 10.1126/science.aab3798
Carbon-based supercapacitors can provide high electrical power, but they do not have sufficient energy density to directly compete with batteries. We found that a nitrogen-doped ordered mesoporous few-layer carbon has a capacitance of 855 farads per gram in aqueous electrolytes and can be bipolarly charged or discharged at a fast, carbon-like speed. The improvement mostly stems from robust redox reactions at nitrogen-associated defects that transform inert graphene-like layered carbon into an electrochemically active substance without affecting its electric conductivity. These bipolar aqueous-electrolyte electrochemical cells offer power densities and lifetimes similar to those of carbon-based supercapacitors and can store a specific energy of 41 watt-hours per kilogram (19.5 watt-hours per liter).
Supercapacitors can be charged and discharged tens of thousands of times, but their relatively low energy density compared to conventional batteries limits their application for energy storage. Now, A*STAR researchers have developed an ‘asymmetric’ supercapacitor based on metal nitrides and graphene that could be a viable energy storage solution (“All Metal Nitrides Solid-State Asymmetric Supercapacitors”).
|llustration of the asymmetric supercapacitor, consisting of vertically aligned graphene nanosheets coated with iron nitride and titanium nitride as the anode and cathode, respectively. (©WILEY-VCH Verlag)|
|A supercapacitor’s viability is largely determined by the materials of which its anodes and cathodes are comprised. These electrodes must have a high surface area per unit weight, high electrical conductivity and capacitance and be physically robust so they do not degrade during operation in liquid or hostile environments.|
|Unlike traditional supercapacitors, which use the same material for both electrodes, the anode and cathode in an asymmetric supercapacitor are made up of different materials. Scientists initially used metal oxides as asymmetric supercapacitor electrodes, but, as metal oxides do not have particularly high electrical conductivities and become unstable over long operating cycles, it was clear that a better alternative was needed.|
|Metal nitrides such as titanium nitride, which offer both high conductivity and capacitance, are a promising alternative, but they tend to oxidize in watery environments that limits their lifetime as an electrode. A solution to this is to combine them with more stable materials.|
|Hui Huang from A*STAR’s Singapore Institute of Manufacturing Technology and his colleagues from Nanyang Technological University and Jinan University, China, have fabricated asymmetric supercapacitors which incorporate metal nitride electrodes with stacked sheets of graphene.|
|To get the maximum benefit from the graphene surface, the team used a precise method for creating thin-films, a process known as atomic layer deposition, to grow two different materials on vertically aligned graphene nanosheets: titanium nitride for their supercapacitor’s cathode and iron nitride for the anode. The cathode and anode were then heated to 800 and 600 degrees Celsius respectively, and allowed to slowly cool. The two electrodes were then separated in the asymmetric supercapacitor by a solid-state electrolyte, which prevented the oxidization of the metal nitrides.|
|The researchers tested their supercapacitor devices and showed they could cycle 20,000 times and exhibited both high capacitance and high power density. “These improvements are due to the ultra-high surface area of the vertically aligned graphene substrate and the atomic layer deposition method that enables full use of it,” says Huang. “In future research, we want to enlarge the working-voltage of the device to increase energy density further still,” says Huang.|
03 Nov 2015
McMaster University: Summary: New work demonstrates an improved three-dimensional energy storage device constructed by trapping functional nanoparticles within the walls of a foam-like structure made of nanocellulose. The foam is made in one step and can be used to produce more sustainable capacitor devices with higher power density and faster charging abilities compared to rechargeable batteries. This development paves the way towards the production of lightweight, flexible, and high-power electronics for application in wearable devices, portable power sources and hybrid vehicles.
McMaster Engineering researchers Emily Cranston and Igor Zhitomirsky are turning trees into energy storage devices capable of powering everything from a smart watch to a hybrid car.
The scientists are using cellulose, an organic compound found in plants, bacteria, algae and trees, to build more efficient and longer-lasting energy storage devices or supercapacitors. This development paves the way toward the production of lightweight, flexible, and high-power electronics, such as wearable devices, portable power supplies and hybrid and electric vehicles.
“Ultimately the goal of this research is to find ways to power current and future technology with efficiency and in a sustainable way,” says Cranston, whose joint research was recently published in Advanced Materials. “This means anticipating future technology needs and relying on materials that are more environmentally friendly and not based on depleting resources.
Cellulose offers the advantages of high strength and flexibility for many advanced applications; of particular interest are nanocellulose-based materials. The work by Cranston, an assistant chemical engineering professor, and Zhitomirsky, a materials science and engineering professor, demonstrates an improved three-dimensional energy storage device constructed by trapping functional nanoparticles within the walls of a nanocellulose foam.
The foam is made in a simplified and fast one-step process. The type of nanocellulose used is called cellulose nanocrystals and looks like uncooked long-grain rice but with nanometer-dimensions. In these new devices, the ‘rice grains’ have been glued together at random points forming a mesh-like structure with lots of open space, hence the extremely lightweight nature of the material. This can be used to produce more sustainable capacitor devices with higher power density and faster charging abilities compared to rechargeable batteries.
Lightweight and high-power density capacitors are of particular interest for the development of hybrid and electric vehicles. The fast-charging devices allow for significant energy saving, because they can accumulate energy during braking and release it during acceleration.
“I believe that the best results can be obtained when researchers combine their expertise,” Zhitomirsky says. “Emily is an amazing research partner. I have been deeply impressed by her enthusiasm, remarkable ability to organize team work and generate new ideas.”
- Xuan Yang, Kaiyuan Shi, Igor Zhitomirsky, Emily D. Cranston. Cellulose Nanocrystal Aerogels as Universal 3D Lightweight Substrates for Supercapacitor Materials. Advanced Materials, 2015; DOI: 10.1002/adma.201502284