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Original Report from IDTechEX

 

Volvo Cars has been in the news recently in relation to their announcement this Wednesday on their decision to leave the internal combustion engine only based automotive industry.   The Chinese-European company announced that from 2019 all their vehicles will be either pure electric or hybrid electric. In this way it has been argued the company is making a bold move towards electrification of vehicles. Volvo to capture potential market in China The company will launch a pure electric car in 2019 and that is a great move indeed, considering that the company has been owned by Chinese vehicle manufacturer Geely since 2010.

The Chinese electric vehicle market has been booming in the last years reaching a sales level of 350,000 plug-in EVs (pure electric and plug-in hybrid electric cars) in 2016. The Chinese plug-in EV market grew 300% from 2014 to 2015 but cooled down to 69% growth in 2016 vs 2015, still pushing a triple digit growth in pure electric cars. The Chinese government has announced that in 2017 sales will reach 800,000 NEV  (new energy vehicles including passenger and bus, both pure electric and hybrid electric).   IDTechEx believes that China will not make it to that level, but will definitely push the figures close to that mark.

We think that the global plug-in electric vehicle market will surpass 1 million sales per year for the first time at the end of 2017.   Until recently this market has been mostly dominated by Chinese manufacturers, being BYD the best seller of electric cars in the country with 100,000 plug-in EVs sold in 2016. Tesla polemically could not penetrate the market but in 2016 sold around 11,000 units.  

Whilst the owner of Volvo Cars, Geely, is active in China selling around 17,000 pure electric cars per year, it might be that Volvo has now realized that they can leverage on their brand in the Chinese premium market to catch the huge growth opportunity in China and need to participate as soon as possible.   More information on market forecasts can be found in IDTechEx Research’s report Electric Vehicles 2017-2037: Forecasts, Analysis and Opportunities.

Volvo 4 Sedan volvo-40-series-concepts-16-1080x720

Is Volvo Cars’ move a revolutionary one? Not really, as technically speaking the company is not entirely making a bold movement to only 100% “strong” hybrid electric and pure electric vehicles.   This is because the company will launch in 2019 a “mild” hybrid electric vehicles,this is also known in the industry as 48V hybrid electric platform. This is a stepping stone between traditional internal combustion engine companies and “strong” hybrid electric vehicles such as the Toyota Prius.

The 48V platform is being adopted by many automotive manufacturers, not only Volvo. OEMs like Continental developed this platform to provide a “bridge technology”  towards full EVs for automotive manufacturers, providing 6 to 20 kW electric assistance. By comparison, a full hybrid system typically offers 20-40-kW and a plug-in hybrid, 50-90 kW.   Volvo had already launched the first diesel plug-in hybrid in 2012 and the company will launch a new plug-in hybrid platform in 2018 in addition to the launch of the 2019 pure electric vehicle platform.   Going only pure electric and plug-in hybrid electric would be really revolutionary.   See IDTechEx Research’s report Mild Hybrid 48V Vehicles 2017-2027 for more information on 48V platforms.

Tesla Model 3hqdefaultAdditional Information: The Tesla Model ‘S’

The Tesla Model S is a full-sized all-electric five-door, luxury liftback, produced by Tesla, Inc., and introduced on 22 June 2012.[14] It scored a perfect 5.0 NHTSA automobile safety rating.[15] The EPA official rangefor the 2017 Model S 100D,[16] which is equipped with a 100 kWh(360 MJbattery packis 335 miles (539 km), higher than any other electric car.[17] The EPA rated the 2017 90D Model S’s energy consumption at 200.9 watt-hours per kilometer (32.33 kWh/100 mi or 20.09 kWh/100 km) for a combined fuel economy of 104 miles per gallon gasoline equivalent (2.26 L/100 km or 125 mpg‑imp).[18] In 2016, Tesla updated the design of the Model S to closely match that of the Model X. As of July 2017, the following versions are available: 75, 75D, 90D, 100D and P100D.[19]

 

Tesla Battery Pack 2014-08-19-19.10.42-1280

 

For more specific details on the updated Tesla Battery Pack go here:

Teardown of new 100 kWh Tesla battery pack reveals new cooling system and 102 kWh capacity

 

 

 

Volvo 3 Truck imagesA radical move would be to drop diesel engines On-road diesel vehiclesproduce approximately 20% of global anthropogenic emissions of nitrogen oxides (NOx), which are key PM and ozone precursors.   Diesel emission pollutions has been confirmed as a major source of premature mortality. A recent study published in Nature  by the Environmental Health Analytics LLC and the International Council on Clean Transportation both based in Washington, USA found that whilst regulated NOx emission limits in leading markets have been progressively tightened, current diesel vehicles emit far more NOx under real-world operating conditions than during laboratory certification testing. The authors show that across 11 markets, representing approximately 80% of global diesel vehicle sales, nearly one-third of on-road heavy-duty diesel vehicle emissions and over half of on-road light-duty diesel vehicle emissions are in excess of certification limits.   These emissions were associated with about 38,000 premature deaths globally in 2015.

The authors conclude that more stringent standards are required in order to avoid 174,000 premature deaths globally in 2040.   Diesel cars account for over 50 percent of all new registrations in Europe, making the region by far the world’s biggest diesel market. Volvo Cars, sells 90 percent of its XC 90 off roaders in Europe with diesel engines.   “From today’s perspective, we will not develop any more new generation diesel engines,” said Volvo’s CEO Hakan Samuelsson told German’s Frankfurter Allgemeine Zeitung in an interview .   Samuelsson declared  that Volvo Cars aims to sell 1 million “electrified” cars by 2025, nevertheless he refused to be drawn on when Volvo Cars will sell its last diesel powered vehicle.

Goldman Sachs believes  a regulatory crackdown could add 300 euros ($325) per engine to diesel costs that are already some 1,300 euros above their petrol-powered equivalents, as carmakers race to bring real NOx emissions closer to their much lower test-bench scores. Scandinavia’s vision of a CO2-free economy Volvo’s decision should also be placed in a wider context regarding the transition to an environmentally sustainable economy.

Scandinavia’s paper industry has made great strides towards marketing itself as green and eco-aware in the last decades, so much so that countries like Norway have tripled the amount of standing wood in forests compared to 100 years ago. Energy supply is also an overarching theme, with each one of the four Scandinavian countries producing more than 39% of their electricity with renewables (Finland 39%, Sweden and Denmark 56%, Norway 98%). Finally, strong public incentives have made it possible for electric vehicles to become a mainstream market in Norway, where in 2016, one in four cars sold was a plug-in electric, either pure or hybrid.   It is then of no surprise that the first battery Gigafactory announcement in Europe came from a Swedish company called Northvolt (previously SGF Energy).

The Li-ion factory will open in 4 steps, with each one adding 8 GWh of production capacity. This gives a projected final output of 32 GWh, but if higher energy cathodes are developed, 40-50 GWh capacity can be envisioned. A site has not yet been identified, but the choice has been narrowed down to 6-7 locations, all of them in the Scandinavian region. The main reasons to establish a Gigafactory there boil down to the low electricity prices (hydroelectric energy), presence of relevant mining sites, and the presence of local know-how from the pulp & paper industry.   After a long search for a European champion in the EV market, it finally seems that Sweden has accepted to take the lead, and compete with giants like BYD and rising stars like Tesla. This could be the wake-up call for many other European car makers, which have been rather bearish towards EV acceptance despite many bold announcements.   To learn more about IDTechEx’s view on electric vehicles, and our projections up to 2037, please check our master report on the subject http://www.IDTechEx.com/ev .

Top image source: Volvo Cars Learn more at the next leading event on the topic: Business and Technology Insight Forum. Korea 2017 on 19 – 21 Sep 2017 in Seoul, Korea hosted by IDTechEx.

More Information on ‘NextGen Magnum SuperCap-Battery Pack’ that could propel a Tesla Model ‘S’ 90% farther (almost double) and cost 1/2 (one-half) as much: Video

Graphene Supercapacitors 111815 id41889Supercapacitors can be charged and discharged tens of thousands of times, but their relatively low energy density compared to conventional batteries limits their application for energy storage. Now, A*STAR researchers have developed an ‘asymmetric’ supercapacitor based on metal nitrides and graphene that could be a viable energy storage solution (“All Metal Nitrides Solid-State Asymmetric Supercapacitors”).
asymmetric supercapacitor
llustration of the asymmetric supercapacitor, consisting of vertically aligned graphene nanosheets coated with iron nitride and titanium nitride as the anode and cathode, respectively. (©WILEY-VCH Verlag)
A supercapacitor’s viability is largely determined by the materials of which its anodes and cathodes are comprised. These electrodes must have a high surface area per unit weight, high electrical conductivity and capacitance and be physically robust so they do not degrade during operation in liquid or hostile environments.
Unlike traditional supercapacitors, which use the same material for both electrodes, the anode and cathode in an asymmetric supercapacitor are made up of different materials. Scientists initially used metal oxides as asymmetric supercapacitor electrodes, but, as metal oxides do not have particularly high electrical conductivities and become unstable over long operating cycles, it was clear that a better alternative was needed.
Metal nitrides such as titanium nitride, which offer both high conductivity and capacitance, are a promising alternative, but they tend to oxidize in watery environments that limits their lifetime as an electrode. A solution to this is to combine them with more stable materials.
Hui Huang from A*STAR’s Singapore Institute of Manufacturing Technology and his colleagues from Nanyang Technological University and Jinan University, China, have fabricated asymmetric supercapacitors which incorporate metal nitride electrodes with stacked sheets of graphene.
To get the maximum benefit from the graphene surface, the team used a precise method for creating thin-films, a process known as atomic layer deposition, to grow two different materials on vertically aligned graphene nanosheets: titanium nitride for their supercapacitor’s cathode and iron nitride for the anode. The cathode and anode were then heated to 800 and 600 degrees Celsius respectively, and allowed to slowly cool. The two electrodes were then separated in the asymmetric supercapacitor by a solid-state electrolyte, which prevented the oxidization of the metal nitrides.
The researchers tested their supercapacitor devices and showed they could cycle 20,000 times and exhibited both high capacitance and high power density. “These improvements are due to the ultra-high surface area of the vertically aligned graphene substrate and the atomic layer deposition method that enables full use of it,” says Huang. “In future research, we want to enlarge the working-voltage of the device to increase energy density further still,” says Huang.
Source: A*STAR

McMaster Cellulose 151006132027_1_540x360

McMaster University: Summary: New work demonstrates an improved three-dimensional energy storage device constructed by trapping functional nanoparticles within the walls of a foam-like structure made of nanocellulose. The foam is made in one step and can be used to produce more sustainable capacitor devices with higher power density and faster charging abilities compared to rechargeable batteries. This development paves the way towards the production of lightweight, flexible, and high-power electronics for application in wearable devices, portable power sources and hybrid vehicles.

McMaster Engineering researchers Emily Cranston and Igor Zhitomirsky are turning trees into energy storage devices capable of powering everything from a smart watch to a hybrid car.

The scientists are using cellulose, an organic compound found in plants, bacteria, algae and trees, to build more efficient and longer-lasting energy storage devices or supercapacitors. This development paves the way toward the production of lightweight, flexible, and high-power electronics, such as wearable devices, portable power supplies and hybrid and electric vehicles.

“Ultimately the goal of this research is to find ways to power current and future technology with efficiency and in a sustainable way,” says Cranston, whose joint research was recently published in Advanced Materials. “This means anticipating future technology needs and relying on materials that are more environmentally friendly and not based on depleting resources.

Cellulose offers the advantages of high strength and flexibility for many advanced applications; of particular interest are nanocellulose-based materials. The work by Cranston, an assistant chemical engineering professor, and Zhitomirsky, a materials science and engineering professor, demonstrates an improved three-dimensional energy storage device constructed by trapping functional nanoparticles within the walls of a nanocellulose foam.

The foam is made in a simplified and fast one-step process. The type of nanocellulose used is called cellulose nanocrystals and looks like uncooked long-grain rice but with nanometer-dimensions. In these new devices, the ‘rice grains’ have been glued together at random points forming a mesh-like structure with lots of open space, hence the extremely lightweight nature of the material. This can be used to produce more sustainable capacitor devices with higher power density and faster charging abilities compared to rechargeable batteries.

Lightweight and high-power density capacitors are of particular interest for the development of hybrid and electric vehicles. The fast-charging devices allow for significant energy saving, because they can accumulate energy during braking and release it during acceleration.

“I believe that the best results can be obtained when researchers combine their expertise,” Zhitomirsky says. “Emily is an amazing research partner. I have been deeply impressed by her enthusiasm, remarkable ability to organize team work and generate new ideas.”


Story Source:

The above post is reprinted from materials provided by McMaster University. Note: Materials may be edited for content and length.


Journal Reference:

  1. Xuan Yang, Kaiyuan Shi, Igor Zhitomirsky, Emily D. Cranston. Cellulose Nanocrystal Aerogels as Universal 3D Lightweight Substrates for Supercapacitor Materials. Advanced Materials, 2015; DOI: 10.1002/adma.201502284

Rice Nanoporus Battery 102315 untitledPhoto: Jeff Fitlow

Researchers at Rice University in Houston, Texas, have developed a nanoporous material that has the energy density (the amount of energy stored per unit mass) of an electrochemical battery and the power density (the maximum amount of power that can be supplied per unit mass) of a supercapacitor. It’s important to note that the energy storage device enabled by the material is not claimed to be either of these types of energy storage devices.

The research community has wearied of claims that some new nanomaterial enables a “supercapacitor,” when in fact the energy storage device is not a supercapacitor at all, but a battery. However, in this case, the Rice University researchers, led by James Tour, who is known for having increased the storage capacity of lithium-ion (Li-ion) batteries with graphene, don’t make any claims that the device they created is a supercapacitor. Instead it is described as an electrochemical capacitor with nanoporous nickel-fluoride electrodes layered around a solid electrolyte that is flexible and relatively easy to scale up for manufacturing.Rice logo_rice3

The issue of appropriate nomenclature aside, the reported performance figures for this energy storage material are very attractive. In the Journal of the American Chemical Society (“Flexible Three-Dimensional Nanoporous Metal-Based Energy Devices“),  the researchers report energy density of 384 watt-hours per kilogram (Wh/kg), and power density of 112 kilowatts per kilogram (kW/kg).

To give some context to these numbers, a typical energy density for a Li-ion battery is 200Wh/kg, whereas commercially available supercapacitors store around 5- to 25 Wh/kg and research prototype supercapacitors have made claims of anywhere from 85 to 164 Wh/kg. In terms of power density, the numbers for the new nanoporous material is in line with those of supercapacitors, which range from 10 to 100 kW/kg—far higher than the 0.005 to 0.4kW/kg that batteries can deliver.

“The numbers are exceedingly high in the power that it can deliver, and it’s a very simple method to make high-powered systems,” Tour said in a press release. “We’re already talking with companies interested in commercializing this.”

To make the battery-supercapacitor hybrid, the Rice team deposited a nickel layer on a backing material. They then etched the nickel layer to create pores five nanometers in diameter. The result is high surface area for storing ions. After removing the backing, the nickel-based electrode material is wrapped around a solid electrolyte of potassium hyrodroxide in polyvinyl alcohol. In testing, the researchers found that there was no degradation of the pore structure after 10 000 charge-discharge cycles, or any significant degradation of the electrode-electrolyte interface.

“Compared with a lithium-ion device, the structure is quite simple and safe,” said Yang Yang, lead author of the paper, in the press release. “It behaves like a battery but the structure is that of a supercapacitor. If we use it as a supercapacitor, we can charge quickly at a high current rate and discharge it in a very short time. But for other applications, we find we can set it up to charge more slowly and to discharge slowly like a battery.”

With the device’s flexibility and high charge-up rate, it’s possible to imagine this storage device powering flexible mobile devices. However, charging rates for the battery/supercapacitor will be limited by the typical 200-amp 240V single-phase residential service, which is only capable of providing (absent any other load) only 48 kW.


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